Category Archives: Industrial IoT Gateway

How To Identify Right Industrial IoT Platforms

 

As per proprietary research by BCC research the Global IoT market is set to gain by $37 Billion by 2021. The research is focused on the endpoints particularly sensors as they are the critical start point for the IoT communications.  But the data collection platform is another decisive parameter in the IoT eco-system. This article will focus on How To identify right Industrial IoT Platforms and cover critical parameters which should be taken into account when identifying the right electronics hardware platform. There are plethora of evaluation boards, modules, chip-sets  hence it is important that all the requirements are taken into account and the platforms are chosen wisely as per the actual deployment and customer specific requirements.

Understanding the requirement 

First step in identifying right Industrial IoT Platforms is to understand the requirements in terms of various parameters. Below are few guidelines questions which should be asked to customers to get the right Industrial IoT Platforms requirement of the platform.

  1. How many Sensors to be supported? Which in turn will give idea about GPIO lines.
  2. Computing Power
  3. Memory requirements
  4. Is it node or gateway ?
    1. IoT node requirements are low power, long battery life
    2. IoT gateway requirements –
      1. Interfaces Required (Ethernet, WiFi, BT, Zigbee, Zwave, Sigfox, LoRa)
      2. Location – Outdoor, Indoor

Comparison of various embedded platforms

Below are some of the platforms features comparisons which can help the product designer and customers alike on understanding How To identify right Industrial IoT Platforms for their applications.

How To identify right Industrial IoT Platforms

 Raspberry Pi 3 Model B+

Processor Broadcom BCM2837B0, Cortex-A53 64-Bit SoC @ 1.4GHz
Memory 1GB LPDDR2 SDRAM
Connectivity 2.4GHz and 5GHz IEEE 802.11.b/g/n/ac wireless LAN, Bluetooth 4.2, BLE Gigabit Ethernet over USB 2.0 (maximum throughput 300Mbps) 4 × USB 2.0 ports
Access Extended 40-pin GPIO header
Video and Sound 1 × full size HDMI MIPI DSI display port MIPI CSI camera port 4 pole stereo output and composite video port
Multimedia H.264, MPEG-4 decode (1080p30); H.264 encode (1080p30); OpenGL ES 1.1, 2.0 graphics
  • Application specific HATS board to be developed for RPI 3 boards will be required.
  • Each board needs an SD Card as memory requirements are higher due to Linux OS support
  • Power consumption requirement for the board is high as processor are 64Bit and running at high speed and need additional measures for thermal management of unit.

Raspberry Pi – Zero W

Processor BCM 2835 SOC @ 1GHz
Memory 512MB of RAM
Connectivity micro-SD

mini-HDMI

micro-B USB for data

micro-B USB for power

802.11 b/g/n wireless LAN

Bluetooth 4.1

Bluetooth Low Energy (BLE)

Access Unpopulated 40-pin GPIO connector
Video and Sound CSI camera connector (needs adaptor cable)
  • Application specific HATS board to be developed for RPI Zero boards.
  • Each board needs an SD Card as memory requirements for RPI Zero boards are quite high due to linux OS
  • Power consumption requirement for the board is high as processor are 64Bit and running at high speed need additional measures for thermal management of unit.
  • Overall cost of unit  would be higher considering additional cost of memory.

Orange Pi R1 

Processor H2+ Quad-core Cortex-A7 32bit
Memory 256MB DDR3 SDRAM, 16MB SPI flash
Connectivity 100M/10M Ethernet RJ45

100M/10M RTL8152B

Realtek RTL8189ETV, IEEE 802.11 b/g/n

TF Card  (32GB),USB 2.0 OTG

Video Supports external board via 13 pins
GPU   Mali400MP2 GPU@600MHZ, Supports OpenGL ES 2.0
  • Application specific base board  needs be develop.
  • Being a quad core processor power consumption  requirements are higher and would add challenges in thermal management of Unit.

ARDUINO UNO REV3

Processor ATmega328P
Memory Flash 32 KB (ATmega328P) of which 0.5 KB used by bootloader, SRAM  2 KB (ATmega328P),EEPROM :1 KB (ATmega328P)
Digital Io Pins 14 (of which 6 provide PWM output)

Being a 8 bit uC, this embedded platform has limitations for Industrial IoT application and  RTOS should be ported as per product application. It is cost effective solution for small memory footprint requirements.

development board

NUCLEO-F303K8

  • Frequency  : 72MHz
  • Microcontroller  : 32 bit ARM Cortex
  • Flash Memory :  512 Kbytes
  • SRAM  : 16 kb
  • Crystal Oscillator  : 4-32MHz
  • ADC  : 40 channels
  • DMA  : 12 channels
  • GPIO  : 115
  • Operating Voltage  : 2 to 3.6 volt
  • Digital I/O 2x 12 bit DAC channel, 4x 12 bit A/D converters,14x timers, 4x Hardware SPI,3x I2C interface, 5x USART, CAN, USB2.0 full-speed interface with LPM support
  • 32bit  architecture
  • Low cost
  • Low power requirement

There are plethora of evaluation platforms in the market, cost, performance, battery life and many other parameters should be considered when advising the clients about the right Industrial IoT platform. It has to be unique and custom designed so that BOM overheads can be reduced without compromising on quality or functionality and should be sustainable for long term.

Argus Embedded System is  Industry’s leading company in providing electronic product design and Electronics Manufacturing for Security, Home and Industrial automation, Medical, Transport & Logistics, Automotive, Networking, Telecom, IoT and  Connected devices. Our IoT Product line can help you in defining and designing any of your product ideas.

Our professional experts  are available via phone or email for your consultation. Ask for a free quote on any of our services or products. Our Major customers are from India, Australia, USA and UK.

Industrial IoT Platform

Industrial IoT Gateway

Industrial IoT or IIoT is also known as “The Fourth Industrial Revolution” is re-emphasizing the the connected world phenomena and taking it to the next level with connecting all legacy and modern devices and things in a way that industrial organizations becomes connected, self reliant and autonomous.  According to IDC, worldwide spending on the IoT is forecast to reach $772.5B in 2018 among which discrete manufacturing, transportation and logistics, and utilities will lead all industries in IoT spending by 2020, averaging $40B each.

The manufacturing industry has challenge where the traditional legacy systems is to be made smart. Its always easy to design a solution, build to solve a specific problem but there are constraints and scalability parameters which has to be kept in mind while designing new system or proposing new solutions. However, whether legacy or modern designed industry for any system to get connected with other devices and to be able to communicate with server, the need of industrial IIoT industry is industrial IoT gateway.

Industrial IoT is a broad term, if defined in more simpler way, below are the areas which are going to be impacted and need vendor and manufacturers to build solution around them.

  1. Legacy Industries : Traditional machines, to connected with modules which can understand both languages (PLC, Modbus, GPRS, LoRa, Sigfox)
  2. Smart home, city and Industries : Those industries which can be made smart with new solutions integrated with existing infrastructure.

Legacy Industries -> Smart Industry using Industrial IoT Gateway

Smart_industry

This is one of the classic shop-floor-to-top-floor connected environment example.

Smart Cities using Industrial IoT Gateway

 

Lora_IoT_devices

Industrial IoT gateway is one of the Argus developed Embedded Platforms which are of high performance and can be customized to suit both of these industrial IoT gateway requirements .  It is based on 32-bit RISC processor with 256 RAM and 64 MB flash to run any type of IoT applications on top of it.

General Features and technologies used by Industrial IoT gateway Argus Embedded’s Platform:

  1. Interface Ports: RS485, RS 232, Ethernet, USB 2.0 host
  2. Wireless: RF, GPRS, LoRa, Sigfox, WiFi
  3. I/O to connect various sensors

Sensors being used by various customers with Argus Industrial IoT gateway :

  • Door sensor (MC 38)
  • Water level Float sensor (ZP4510)
  • Proximity sensor (HCSR501)
  •  Moisture sensor (KG003)
  •  LDR Sensor (RES‐0276)
  •  IR Sensor (FC‐51)
  •  Temperature sensor (LM35)

Argus Embedded System is India’s leading company in providing electronic product design services for Industrial, Networking & Telecom and Defense domains. Our professional experts  are available via phone or email for your consultation.  Give us a chance to help you, in making your dream come true. Ask for a free quote on any of our services.